Design of process plants and equipment for pharmaceutical production

With NIRAS’ expert knowledge and extended insight into the Pharma and Life Science sector, NIRAS can ensure that production plants and facilities are in full compliance with all regulatory requirements to which the sector is subjected. NIRAS has managed projects for many of the larger Danish Life Science companies.

To NIRAS, sustainability and the United Nations 17 Sustainable Development Goals are a priority as well as an integral element of our services. As part of our projects, we ensure that the chosen solutions are optimised with regard to production costs, quality, and environment.

With NIRAS’ experience in mechanical design of process and supply plants, we can deliver comprehensive solutions for the Pharma and Life Science sector, both upstream and downstream, and in preparation and filling. For services outside our core competencies, we involve specialised partners.

NIRAS specifies requirements for quality and capacities, as well as mechanical design of pipes, components, and tanks. We hold extensive expertise in the specification of equipment such as autoclaves, washing machines, and freeze dryers.

Whether your company needs establishment of new production facilities or upgrading of existing facilities, NIRAS can provide the solution. We always strive to contribute to creating value for our customers, both in terms of compliance and sustainability.

NIRAS can assist with:

• Specifications of requirements for equipment such as freeze dryers, preparation systems, API production plants, etc.
• Purchase of equipment
• FAT (Factory Acceptance Test), SAT (Site Acceptance Test) and commissioning of equipment and systems
• Qualification and validation
• Logistics and supply chain

What is process design in the pharmaceutical industry?

Process design in the pharmaceutical industry involves planning, engineering and validating systems that ensure safe, efficient and compliant production of medicines. It covers everything from process flow and equipment layout to GMP validation and documentation.

Why is process design important in pharmaceutical manufacturing?

A well-designed pharmaceutical process ensures consistent product quality, reduces downtime and helps companies meet strict GMP and regulatory requirements. It is essential for both efficiency and patient safety.

What does GMP mean in pharmaceutical engineering?

GMP stands for Good Manufacturing Practice. It ensures that all pharmaceutical products are produced under controlled, hygienic and validated conditions to prevent contamination or errors.

What is pharmaceutical equipment design?

Pharmaceutical equipment design includes specifying and developing machinery and systems such as autoclaves, reactors, clean-in-place (CIP) units and freeze dryers that meet both operational and regulatory standards.

What are the main stages in pharma process design projects?

Typical stages include concept and feasibility studies, basic and detailed design, procurement, construction management and commissioning, followed by qualification and validation before production begins.